Bad boy buggy controller light codes

We get lots of questions about Bad Boy Buggies, so we put together the top 25 that we get. Hopefully you will get your Bad Boy Buggies questions answered below. Take you buggy to any authorized Bad Boy Dealer for service work.

We have a dealer locator on our website to assist you in finding a dealer near you. To change the fluid in the differential you have to remove the pan from the bottom of the differential. After the fluid has drained, clean the old silicone from the pan edge and bottom of the differential. Apply a new bead of silicone, and reinstall the pan.

bad boy buggy controller light codes

Remove the fill plug from the bottom of the pan, and using an injector style pump, fill the pan with 12 to 14 ounces of SAE wt. The fluid level should barely cover the lead plates in the batteries. Any accessories that require power must be run directly from the batteries, not spliced into other wires.

All grounds must terminate at a battery. Go to www. There you can click on your state to find a list of dealers for that state. You must remove the cup holder to access the fuses.

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This will release the 3 locking tabs, allowing the cup holder to be removed from the dash panel. The fuse box will then be visible. The speed of the model Bad Boy Buggy ranges from mph, depending on the payload and ground condition. It is recommended that the Bad Boy not be driven in water deeper than the center of the axles, or 12 inches. A defective cable or cable with a poor connection will be hot to the touch after running the buggy for a few miles.

A digital volt meter is required to detect weak or defective batteries. Batteries voltages should only be checked by qualified personnel. A slight humming sound is normal while the buggy is in operation. The high amount of voltage required to operate the system produces a slight electrical hum and is a normal characteristic of electric vehicles. The cover is secured to the buggy with five Phillips head screws.

bad boy buggy controller light codes

After removing the five screws, pull the cover toward the front of the buggy, which will allow you to access the controller. On the XT Model, the controllers are located at the rear of the battery compartment, underneath the front seat. Flip up the front seat and look to the passenger side of the battery compartment.

There will be one battery by itself.

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Between this battery and the rear fender well is the directional contactor.Forum Home. Forums New posts Search forums. What's new New posts. Search titles only. Search Advanced search…. Log in. JavaScript is disabled. For a better experience, please enable JavaScript in your browser before proceeding.

Question about Bad Boy Buggie classic. Thread starter brentbuckhunter Start date May 1, Does anyone have a bad boy buggie and have this problem I have the Classic and it is supposed to be 4wd I do believe.

The only problem is JUST the front tires pull and grab. The back tires do not at all. Like it is front wheel drive? I am not sure if this is correct or i need to get it worked on. I got the buggie at a really good price and everything else works just fine. I love the performance If it is 4wd, then yes, the back tires should be turning.

Don't those have two motors to get them to be 4wd? If so, I'd suspect your rear motor is shot or wires aren't hooked up correctly. Lift up the seat and on the passenger side there are two solenoids mounted on the side.

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One of those is bad just replaced one for the exact same problem. Pull the cover off over the controllers which is right behind the seat and if one has flashing green light then it's an bad solenoid. They sell the solenoid at most EZ Go Dealers it should be the outside solenoid that's bad.

Good Luck. You must log in or register to reply here.Page of 56 Go. Quick Links. Table of Contents. Chapters Safety 7 Introduction 17 Operation 23 Maintenance Page 2 Contact your service representative on servicing the vehicle in accordance with the Periodic Service Schedule. The following information is needed when contacting us concerning service or parts for your vehicle Page 3 Never modify the vehicle in any way that will alter the weight distribution of the vehicle, decrease its stability or increase the speed beyond the factory specifica- tions.

Such modifications can cause serious personal injury or death. Bad Boy Buggies prohibits and disclaims responsibility for any such modifications or any other alteration which would adversely affect the safety of the vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Notes: Page iv This manual has been designed to assist in maintaining the vehicle in accordance with procedures developed by the manufacturer.

Never modify the vehicle in any way that will alter the weight distribution of the vehicle, decrease its stability or increase the speed or extend the stopping distance beyond the factory specification.

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The manufacturer cannot anticipate all situations, therefore people attempting to maintain or repair the vehicle must have the skill and experience to recognize and protect themselves from potential situations that could result in severe personal injury or death and damage to the vehicle.

Alterations NOT approved or tested by Bad Boy Buggies can create unsafe conditions and increase your chance of having an accident. Page Specifications Read all of this manual to become thoroughly familiar with this vehicle. Notes: Page 2 - Key Switch Located on the on the seat panel between the driver and passenger seats, this key operated switch enables the basic electrical system of the vehicle to be turned on and off.

Page Volt Power Outlet 8. The fill tube allows water to be added to the front battery without removing the access panel in the cowl. Head Protection Rubber pads to protect the head when driving over rough terrain.

Replace Motor Controller

Side Nets Side nets are a standard safety feature provided with the vehicle and must be properly secured before operating vehicle. Notes: Page 3 - Two serial number and manufacture date code plates are on the vehicle.

The portable charger is shipped with the vehicle. Prior to vehicle or charger operation, the charger must be removed from the vehicle. Read and understand the following warnings before attempting to operate the vehicle. This vehicle is not a toy.

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If not operated properly and responsibly, it can cause severe injury or death to the operator, passengers or bystanders. If allowed to travel too fast on a downhill slope loss of control may occur, this can cause serious injury or death. The vehicle may be used on established trails or open terrain that is free from stumps, large rocks or holes.

Read, understand and follow all of the information supplied with the winch on the operation and use of the winch before attempting to operate it. Do not attempt to pull loads exceeding the manufacturers maximum load rating.

Have all persons and pets leave the area while operating winch. Never allow anyone to remain in the vehicle. To prevent damage to the wire cable, never hook the cable to itself.View First Unread. I have 2 fault codes on my Instinct. Code 54 and Code Today BGW. Sponsored Links.

Bad Boy Curtis Controller Fault Codes

I've got bad news and worse news. Curtis doesn't seem to have the manual available on their website. Though a bit of looking around in google may turn something up. However even if you find it it won't do much good. Codes in the range of 51 through 67 are reserved for OEM specific application. That said the manual has no info on them as they are defined by the OEM's specific use of each of those functions.

You would need the service manual for the vehicle, or perhaps if they did a half decent job at coding it, a handset may tell you something useful. All times are GMT The time now is PM. Privacy Policy - Golf Carts - Top. This Website and forum is the property of Buggiesgonewild. No material may be taken or duplicated in part or full without prior written consent of the owners of buggiesgonewild.

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Bad Boy Buggie Classic With Navitas Controller

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Sevcon Controller Documents

Need help? Visit the help section or contact us. Skip to main search results. Amazon Prime. Eligible for Free Shipping. Customer Review. Amazon Global Store. There's a problem loading this menu right now. Learn more about Amazon Prime. Get free delivery with Amazon Prime. Back to top.The MillipaK controller includes a number of features designed to help the user track down operational faults, wiring faults or internal controller faults. The Diagnostic LED mounted next to the calibrator connectors on the front of the controller serves as a simple diagnostic tool as explained below:.

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bad boy buggy controller light codes

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bad boy buggy controller light codes

Log me in automatically on each visit. Sign up. Latest Topics. Posted I am thinking this is a Sevcon Millipak. Looks like both codes are related to a motor issue. I would suggest checking your Armature and Field windings in the motors. Make sure you don't have an open winding, field and armature not shorted together or either shorted to frame. Here are the flash codes: The MillipaK controller includes a number of features designed to help the user track down operational faults, wiring faults or internal controller faults.

The Diagnostic LED mounted next to the calibrator connectors on the front of the controller serves as a simple diagnostic tool as explained below: ON. Previous Topic Next Topic.Page of 94 Go. Quick Links. Table of Contents. Page 2 Contact your service representative on servicing the vehicle in accordance with the Periodic Service Schedule.

The following information is needed when contacting us concerning service or parts for your vehicle Page 3 Never modify the vehicle in any wat that will alter the weight distribution of the vheicle, decrease its stability or increase the speed beyond the factory specifica- tions.

Such modifications can cause serious personal injury or death. Bad Boy Buggies prohibits and disclaims responsibility for any such modifications or any other alteration which would adversely affect the safety of the vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.

Notes: Page iv This manual has been designed to assist in maintaining the vehicle in accordance with procedures developed by the manufacturer. Never modify the vehicle in any way that will alter the weight distribution of the vehicle, decrease its stability or increase the speed or extend the stopping distance beyond the factory specification. The manufacturer cannot anticipate all situations, therefore people attempting to maintain or repair the vehicle must have the skill and experience to recognize and protect themselves from potential situations that could result in severe personal injury or death and damage to the vehicle.

Alterations NOT approved or tested by Bad Boy Buggies can create unsafe conditions and increase your chance of having an accident. Page Vehicle Specifications Read all of this manual to become thoroughly familiar with this vehicle.

Notes: Page 2 - State of Charge Meter Located in the dash panel to the right of the mode switch, above the gas fuel gauge. The 12 volt outlet will supply a constant power supply for accessories equipped with a 12 volt plug. Truck Bed Two truck beds are available, a molded plastic bed or an aluminum bed. Tail Lights The tail lights are located in the rear below the truck bed, they are controlled by the headlight switch on the dash panel.

Notes: Page 3 - Notes: Page 4 - Individual keys can only be replaced if the key number is known. Because hydrogen gas is lighter than air, it will collect in the ceiling of buildings necessitating proper ventilation.

Risk of electric shock. Connect charger power cord to an outlet that has been properly installed and grounded in accordance with all local codes and ordinances. A grounded out- let is required to reduce risk of electric shock — If the AC voltage is interrupted and restored, the charger will turn back on automatically. Read and understand the following warnings before attempting to operate the vehicle.

While operating in GAS mode rear wheel drive the vehicle can be changed on the fly from 2 wheel rear drive to full time 4 wheel drive by setting the Mode Switch on the instrument panel to the 4WD middle position.

Cold Starting Starting a cold engine may require use of the choke. Depress the accelerator approximately 1" 2. The oil should be changed in accordance with the Periodic Service Schedule while the engine is warm.

Always allow adequate space for the expansion of gasoline. Leave at least 1" 2. Inspect fuel cap, tank and other components for leaks or deterioration that could cause a hazard- ous condition. The vehicle may be used on established trails or open terrain that is free from stumps, large rocks or holes.


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